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Manufacturing

Job costing software that reports margin while the job runs

A manufacturer whose costing is retrospective is quoting every new job on a number nobody fully trusts. The margin lost across a year of mispriced work is almost always larger than the cost of fixing it.

FROM CALENDAR TIME TO SALEABLE OUTPUT100%Calendar92%Planned stop84%Breakdown79%Setup74%Minor stop68%Speed loss63%Quality lossEvery percentage point is attributed to a machine, a shift and a named reason code

Why the generic answer fails here

Costing assembled after a job closes is history. By the time it exists, the quote that depended on it has been sent, the job has been run and the opportunity to intervene has gone. Costing that reports while the job is live lets you act on it, and it is the difference between pricing from evidence and pricing from memory.

Ask most job-shop manufacturers what a job cost and they can tell you, eventually, from a reconstruction assembled at month end out of partial records. Ask them what the job currently running is costing against estimate and almost none can answer.

That gap is expensive in a way that does not appear as a line in the accounts. Every quote is priced on an estimate informed by a recollection of similar work. Jobs that run over absorb the overrun invisibly. And the pattern of which customers, which products and which processes consistently lose money stays hidden because nobody has the data to see it.

The system that fixes this is not complicated. It is exacting about capture, because a costing system is only as good as the labour, material and machine time recorded at source.

Capture at source, or the whole thing is fiction

Everything in a costing system depends on data recorded at the moment work happens by the person doing it. Every retrospective entry is an estimate wearing the appearance of a fact.

Labour against the job, booked by the operator as they start and stop rather than allocated at week end from a timesheet reconstructed from memory. Material issued against the job at the point of issue, including the second issue nobody logged when the first piece was scrapped. Machine time from the machine where possible, from the operator where not. Subcontract and job work issued and received against the job rather than tracked in a separate register.

The design constraint is therefore speed, absolutely. If booking on to a job takes longer than not booking, it will not be done, and the failure will be attributed to shop-floor discipline rather than to the interface. We target a few seconds for the common action and we test it on the floor with the people who will use it before the build is finished.

The second constraint is that it must represent the awkward reality: split jobs, rework, scrap, jobs that change scope mid-run, and material substitutions. If the only way to record those is a workaround, the workaround becomes the inaccuracy.

In practice

Labour booked by the operator at start and stop, not allocated at week end.
Material issued against the job at the point of issue, including re-issues.
Machine time from the machine where possible.
Subcontract issued and received against the job, not a separate register.
Rework, scrap, split jobs and substitutions as first-class cases.
Booking on takes seconds, tested on the floor before completion.

Every engagement starts with a conversation, not a proposal template.

Thirty minutes with a senior engineer. You leave with an architecture sketch and an honest cost range, whether or not you hire us.

Book that call

What the data changes once you have it

The reports that change behaviour are narrower than most buyers expect, and there are about four of them.

Actual against estimate per job, while the job is live, so an overrun can be investigated while there is still something to do about it rather than explained afterwards.

Margin by customer across a period. This is the report that most frequently surprises management, because the largest customer by revenue is very often not the most profitable, and in several cases we have seen is losing money once rework and expediting are attributed properly.

Margin by product or process type, which tells you what to quote harder on and what to walk away from.

And estimate accuracy over time by estimator, which sounds uncomfortable and is the single fastest way to improve quoting, because it converts estimating from an opinion into a skill with feedback.

Every engagement starts with a conversation, not a proposal template.

Thirty minutes with a senior engineer. You leave with an architecture sketch and an honest cost range, whether or not you hire us.

Book that call
What you receive

Included in a job costing software for manufacturers engagement

Job master with estimate at line level
Operator labour booking designed for seconds, tested on the floor
Material issue and re-issue against the job
Machine time capture from machine or operator
Subcontract and job work issue and receipt against the job
Rework, scrap, split and substitution handling as first-class cases
Actual against estimate reported while the job is live
Margin by customer, product and process, plus estimate accuracy over time

What it costs

Ranges rather than a figure, because the variables below move it more than page count does. We publish these rather than pricing off what a buyer appears able to afford.

Single-unit job shop₹2,00,000 – ₹6,00,000One shop, labour and material capture, job costing and core reporting.
Multi-process manufacturer₹6,00,000 – ₹18,00,000Several processes or shops, machine time, subcontract and full margin reporting.
Integrated with production planning₹18,00,000+Costing alongside scheduling, capacity and production tracking across units.
What clients say

Rated 4.7 out of 5 across 64 reviews

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Enquiries now arrive with specifications already attached

Our previous website had a stock photograph and a paragraph about commitment to quality. It brought us nothing in four years. Sayak spent two days on our shop floor before drawing anything, and what they built lists our machine capacities, tolerance ranges and certifications in a way a purchasing officer can actually evaluate. The change was not in the number of enquiries so much as in their quality — people now call having already decided we can do the job, so the conversation starts at commercial terms.
Arindam SenguptaManaging Director, Sengupta Engineering WorksHowrah ·
Email

They talked us out of half of what we asked for

We went in with a long list of features we were certain we needed. They built roughly half of it and explained clearly why the rest would be maintained forever and used by nobody. Six months on they were right about every item. The store is fast on phones, which matters because that is where almost all of our traffic comes from, and our team updates the catalogue ourselves without calling anyone.
Priyanka RoyDirector, Roy ExportsKolkata ·
Direct

Parallel running for a full month meant nobody had to trust it blind

Replacing a system a clinic depends on is frightening, and most vendors we spoke to proposed a weekend cutover. Sayak ran the new system alongside our registers for a full month and only switched once the numbers matched every day. Our front desk staff were part of the design rather than being trained at the end, which is why they actually use it. Report preparation that took a person most of a morning now takes minutes.
Dr. Subhankar DasAdministrator, Das Diagnostic CentreKolkata ·
Questions

Common questions

If yours is not here, ask it on the call. We would rather answer a hard question early than discover a mismatch in week six.

Because by the time the number exists, the quote that depended on it has been sent and the job has been run. Costing that reports while the job is live lets you investigate an overrun while something can still be done about it, and it means the next quote is priced on evidence rather than on a recollection of similar work.

Only if it takes seconds. If booking on takes longer than not booking, it will not happen, and the failure will be blamed on shop-floor discipline rather than on the interface. We target a few seconds for the common action and test it on the floor with the people who will use it, in their conditions, before the build is finished.

About four. Actual against estimate while the job is live. Margin by customer, which most frequently surprises management because the largest customer by revenue is often not the most profitable. Margin by product or process type. And estimate accuracy over time by estimator, which is uncomfortable and the fastest way to improve quoting, because it gives estimating feedback.

As first-class cases designed in rather than as exceptions handled outside the system. If the only way to record a re-issue after scrapping a piece is a workaround, the workaround becomes the inaccuracy, and the costing quietly stops reflecting reality. The same applies to split jobs, mid-run scope changes and material substitutions.

A single-unit job shop with labour and material capture runs ₹2,00,000 to ₹6,00,000. A multi-process manufacturer with machine time, subcontract and full margin reporting is ₹6,00,000 to ₹18,00,000. Integrating costing with production planning and scheduling starts around ₹18,00,000.

Next step

Tell us what is slowing your business down.

A 30-minute call with a senior engineer — not a salesperson. You leave with an architecture sketch and an honest cost range, whether or not you hire us.

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